*This web site is NOT owned or managed by Sonex, Ltd.. Sonex, Ltd. is not responsible for the content unless explicitly stated. See Disclaimer.
The parts are getting bigger. 9/15/99
Cutting frame members. 9/16/99
Using cardboard template to quickly mark the rivet pattern on the multiple frame members. Made 2 templates, used 6? places each. Saved a LOT of time measuring. 9/16/99
More frame members. 9/16/99
Drilling cross beam. 9/29/99
Drilling both sides at once (clecoed together). Saves time measuring & laying out both separately. 9/29/99
Drilled all the way around. 9/29/99
Wood boring bit set up for 3/4" dia. hole. 9/29/99
Fuselage side set up for 4" access hole. 9/29/99
Fuselage side set up for rudder cable hole. 9/29/99
Rolled skins in storage. 10/2/99
Making turtledeck former blanks. 10/2/99
Hammering turtledeck formers. 10/2/99
Hammering straight flange. 10/2/99
Turtledeck formers. (Polished forward formers.) 10/2/99
Turtledeck formers. 10/2/99
How to form 95deg. angle in 2x2x1/8 angle. Adjusted quite a few part angles this way - set on floor, hit, check. 10/2/99
Fuselage details. Got bandsaw going again with an 8tpi wood blade. I had a hard time with several 6tpi blades. 10/2/99
Fuselage details. 10/2/99
Drilling lower right longeron from below. Set up others to be drilled from above. 10/3/99
Setting up upper right side longeron. 10/3/99
Drilling longeron. 10/3/99
Finished right side. 10/3/99
Ok, so it's just one finished side, one unfinished side, set on the bottom skin, but it's enough to sit in front of and make airplane noises. 10/3/99